MASSACHUSETTS DEPARTMENT OF EDUCATION

 
Vocational Technical TEACHER TESTING Program

 

SCOPE OF TEST CODE #20 – MACHINE TOOL TECHNOLOGY

 

WRITTEN EXAM - 100 QUESTIONS

 

TIME ALLOWED: 3 HOURS

PERCENT OF TEST:

 

10 % Lathe

 

10 % Milling/NC

 

20 % CNC Milling

 

20 % CNC Lathe

 

10 % Inspection

 

10 % Math/Blueprint

 

  5 % Bench

 

  5 % Grinding

 

  5 % Drill Press

 

  5 % Safety

 

THE WRITTEN EXAMINATION IS BASED UPON DIVERSE TRADE OR TECHNICAL EXPERIENCE IN THE SPECIFIC APPROVAL AREA BEING TESTED. SOME QUESTIONS REQUIRE A SYNTHESIS OF KNOWLEDGE BASED ON THIS EXPERIENCE AND MAY NOT BE FOUND IN ANY BOOK. HOWEVER, CANDIDATES ARE ENCOURAGED TO STUDY FOR THEIR EXAMS BY REVIEWING CURRENT TEXTBOOKS AND REFERENCE MATERIAL WHICH CAN USUALLY BE FOUND IN THE LIBRARIES OF MOST VOCATIONAL TECHNICAL SCHOOLS AND SCHOOLS WHICH OFFER CHAPTER 74 PROGRAMS.

 

THE FOLLOWING LIST OF REFERENCE MATERIALS WAS DEVELOPED AS A GUIDE

FOR WRITTEN EXAM CANDIDATES:

 

MACHINERY'S HANDBOOK

Industrial Press

TECHNOLOGY OF MACHINE TOOLS by Krar, Oswald and St. Armand

McGraw-Hill

ADVANCED BLUEPRINT READING FOR MACHINE TRADES

Delmar Publishers, Inc.

FAMILIAR PROBLEMS IN MECHANICAL DRAWING by French and Svenson

McGraw-Hill

 

YOU MAY WANT TO CHECK WITH YOUR LOCAL LIBRARY FOR OBTAINING THESE RESOURCES THROUGH THE INTERLIBRARY LOAN PROGRAM.

 

THE TEACHER TESTING PROGRAM WILL PROVIDE NON-PROGRAMMABLE CALCULATORS FOR USE IN COMPLETING THE WRITTEN EXAM. DOCUMENTATION REGARDING THESE CALCULATORS WILL BE INCLUDED IN YOUR ADMISSION PACKAGE.

UPDATED:  11/2007


MASSACHUSETTS DEPARTMENT OF EDUCATION

 

Vocational Technical TEACHER TESTING Program

 

SCOPE OF TEST CODE #20 - MACHINE TOOL TECHNOLOGY

 
PERFORMANCE EXAM
 
TIME ALLOWED: 5 HOURS

PERCENT OF TEST:

 

20 % MILLING OPERATIONS-LENGTH & WIDTH

-Set up and adjust proper feeds and speeds

-Set up vise and other devices for holding regular

 and irregular shapes

-Mill to specified length & width to given

 tolerances.

-Perform surface finish operations

-Accurately use measurement practices

 

12% MILLING OPERATION-DEPTHS & HOLES

-Drill to specified depth, size and location to

 within given tolerances

-Perform surface finish operations

-Accurately use measurement practices

 

 8 % MILLING OPERATIONS-SQUARENESS & PARALLELISM

-Mill to specified squareness and parallelism to

 given tolerances

-Perform surface finish operations

-Accurately use measurement practices

 

 9 % LATHE OPERATIONS-LENGTHS

-Set up and operate the engine lathe for most basic

 external and internal operations such as: facing,

 grooving, turning, taper turning and threading

-Use various speeds and feeds

-Perform length and surface finish operations to

 specified tolerances

-Accurately use measurement practices

 

15 % LATHE OPERATIONS-DIAMETERS

-Set up and operate the engine lathe for most basic

 external and internal operations such as: facing,

 grooving, turning, taper turning and threading

-Use various speeds and feeds

-Turn diameters to specified tolerances

-Accurately use measurement practices


SCOPE OF TEST CODE #20 - MACHINE TECHNOLOGY

 

-Page 2-

 

 

 

 

8 % LATHE OPERATIONS-THREADING, CHAMFERS & CONCENTRICITY

-Set up and operate the engine lathe for most basic

 external and internal operations such as: facing,

 grooving, turning, taper turning and threading

-Use various speeds and feeds

-Thread and chamfer to specifications and check

 concentricity

-Accurately use measurement practices

 

10 % GRINDING AND PRECISION FINISHING

-Perform surface grinding operations

-Set up work (magnetic chuck and angle plate)

-Select, true and dress abrasive wheels

-Grind flat, square and to a specific surface finish

-Accurately use measurement practices

 

18 % SAFETY

-Demonstrate safe operation of milling

 machine, lathe and surface grinder

-Demonstrate general safety according to OSHA

 requirements and machine trades standards

-Demonstrate proper use of tools, eye protection

 and work attire

 

 

 

TRADE STANDARD FOR THE MACHINE TRADES:

 

Work pieces must fall within the specific parameters of geometric shape, actual size, and surface finish that has been predetermined by the blue print, drawing, or verbal directions.

 

Included in this Trade standard is the safe operation and care of tools and equipment used in the manufacture of work pieces.

 

 

 

Safety concerns in the Machine Trade include all OSHA

requirements. The individual must be concerned

with both his/her safety as well as the

safety of everyone in the shop.


SCOPE OF TEST CODE #20 - MACHINE TECHNOLOGY

 

-Page 3-

 

 

 

 

TOOLS CANDIDATE IS REQUIRED TO BRING:

 

Calculator

6" Scale (Steel Rule)

0-1 Micrometer

1-2 Micrometer

Vernier Caliper

Center Gauge

The Following Tool Bits to be ½" Square

Threading Tool - 60 Degree

1/8" Necking Tool

Turning Tool and Right Hand Facing Tool

#3 Center Drill

Edgefinder

Safety Glasses - OSHA Approved

T-Handle Tap Wrench

Last Word Type Dial Indicator

 

 

(Candidate may bring any other personal tools that he/she feels will

assist him/her in successfully completing the Exam.)

 

 

NO CARBIDE TOOLING WHATSOEVER

 

 

MACHINIST HANDBOOK AVAILABLE AT SITE

 

 

REGULATION WORK SHOES AND SAFETY GLASSES MUST BE WORN

 

 

CANDIDATES ARE REMINDED THAT THE USE OF A CALCULATOR IS

ALLOWED FOR THE PERFORMANCE EXAM PROVIDING YOU BRING YOUR OWN.

 

UPDATED:  11/2007