PERCENT OF TEST:
8 % Safety
20
% Metal Fabrication Blueprint
- Design Process
- Layout Materials
32
% Metal Fabrication Joining Processes
- Oxyaetyline
- SMAW
- FCAW
- GTAW
- Oxy Fuel Cutting
- Plasma
- Carbon Arc
- Spot Welding
- GMAW
- Gouging
20
% Related Mathematics
20
% Mechanical Fabrication
- Metal Fabricaton
Fundamentals
- Measuring Devices
- Operation of Handtools
THE WRITTEN EXAMINATION IS ALIGNED
WITH THE MATCHING
You may refer
to http://www.doe.mass.edu/cte/frameworks
for the Massachusetts Vocational Technical Educator Frameworks.
SCOPE
OF TEST CODE #24 METAL FABRICATION
& JOINING TECHNOLOGIES
– PAGE 2 –
THE
FOLLOWING LIST OF REFERENCE MATERIALS WAS DEVELOPED AS A GUIDE
FOR
WRITTEN EXAM CANDIDATES:
METALLURGY by Johnson
METAL TECHNOLOGY by Miller
TRIANGULATION SHORT-CUT LAYOUTS by Kaberlein
MATH FOR SHEET METAL FABRICATION
METALWORK TECHNOLOGY AND PRACTICE by V. Repp
BLUE PRINT
WELDING PRINCIPLES & APPLICATIONS by
Larry Jeffus
MATH FOR WELDERS by Nino
YOU
MAY WANT TO CHECK WITH YOUR LOCAL LIBRARY FOR OBTAINING THESE RESOURCES THROUGH
THE INTERLIBRARY LOAN PROGRAM.
The written exam consists of 100 multiple
choice questions. Each question consists
of one incomplete sentence or a questions followed by four choices. Listed below are several sample items:
When
is a fire watch needed?
a. When
welding and cutting around combustible materials.
* b. When
welding within 35' of combustible materials, or when sparks can reach materials
further than 35' away.
c. When
only welding or cutting in a confined space.
d. When
welding above other work areas.
What
is meant by a welding machine Duty Cycle?
a. The
amount of time the machine switches to high frequency mode.
b. The
Duty Cycle controls the polarity of the welding machine.
* c. It
is the percentage of time a welding machine can be used continuously.
d. A
welding machine does not have a Duty Cycle of operation.
* indicates
correct answer
THE
TEACHER TESTING PROGRAM WILL PROVIDE NON-PROGRAMMABLE CALCULATORS FOR USE IN
COMPLETING THE WRITTEN EXAM. DOCUMENTATION REGARDING THESE CALCULATORS WILL BE
INCLUDED IN YOUR ADMISSION PACKAGE.
UPDATED: 7/2008
PERCENT
OF TEST:
31% Flange with Round Cylinder Ring -
Candidate
will use proper safety layout techniques and power stationary equipment,
incorporate oxygen-actylene to cut, fabricate and
weld product according to OSHA Specifications and Industry Standards.
31% Fabricate and Weld Aluminum Cover
-
Candidate,
using proper layout technique and power pm manual stationary equipment, will
fabricate and weld aluminum box cover g.t.a.w. to
specifications and OSHA Specifications and Industry Standards.
39 % Fabricate and Weld a ¼” H.R.S.
Steel Box with Handles -
Candidate
using proper layout technique and power stationary equipment, will fabricate
and weld steel box to specifications and OSHA Specifications and Industry
Standards.
CANDIDATE MUST SUPPLY THE FOLLOWING:
|
Lineman’s Plier/Cutter |
Welding
Helmet |
|
Steel Tape |
Chipping
Hammer |
|
Square |
Wire Brush |
|
Scratch Awl
|
Welding
Goggles |
|
Safety
Glasses |
Gloves |
|
Hammer |
Protractor |
|
Center
Punch |
Calculator |
|
Dividers |
Dial
Caliper |
You may refer
to http://www.doe.mass.edu/cte/frameworks
for the Massachusetts Vocational Technical Educator Frameworks.
CANDIDATES ARE REMINDED
THAT THE USE OF A NON-PROGRAMMABLE
CALCULATOR IS ALLOWED
FOR THE PERFORMANCE EXAM PROVIDING
YOU BRING YOUR OWN. THESE CALCULATORS WILL BE INSPECTED
PRIOR TO YOUR EXAM.
UPDATED: 12/2008